Polymer chains with branches or irregular pendant groups cannot pack together regularly enough to form crystals. These polymers are said to be amorphous. A two-dimensional schematic of an amorphous polymer is shown at the right.
Amorphous regions of a polymer are made up of a randomly coiled and entangled chains. They have been compared to a bucket containing a large number of entangled worms – each one 20-feet long and of 1/4-inch thickness. The worms are so tangled that an entire worm cannot slide past the others, but small portions of the worms can twist around within the mass.
Amorphous polymers are softer, have lower melting points, and are penetrated more by solvents than are their crystalline counterparts.
Pros
- Good Clarity
- High Impact
- Good Low Temperature Performance
- Good Surface Appearance
- High Stiffness
- Little Shrinkage
- No Warpage
- Wide Processing Window
Cons
- Poor Chemical Resistance
- Poor High Temperature Performance
- Flows Under its Own Weight Above Tg
- Poor Creep
- Little Memory (Not For Living Hinges)
- Solvent Bondable
- Easily Painted or Plated
- Good Cooling Needed
Specifications
Advantages
Drawbacks
Polymer
Some Typical Applications
PAI
High heat, High wear
Very hard to process
Bearings, Aerospace
PEI
Impact, Heat, Sterilization, Microwave
Benzene, Gasoline
Engine internals
PSU
Alcohol, Salt, Hot water, Plumbing
Benzene, Gasoline
Hot water pipes
PUR
Gasoline, Acids, Oil, Plating
Boiling water
Fuel bowls
PPO
Hot water, Solvent bondable, Easy FR
Oil, Gasoline, Grease
Pump housings
PC
Impact, Stiffness, Optical
Oil, Gasoline, Grease, Chemicals
Safety glass lenses
ASA
Weatherable, Oil, Grease, Salt
Benzene, Alcohol
Auto trim, Signage
PMMA
Weatherable, Clarity, Lenses, Scratch resistance
Low temperature impact, Dishwater
Signs, Reflectors
COPOLYESTER
Some oil, Gas, Detergents, Scratch resistance
Temperatures, Inadequate cooling
Shampoo equipment
SMMA
Practical Toughness, Sterilization
High impact strength
Medical, Vacuum equipment
ABS
Impact, Stiffness, Economical
Oil, Gasoline, Grease, Esters
Housings, Auto interior
SAN
Clarity, Stiffness, Improved chemical resistance
Many chemicals, Impact
Tumblers, Cosmetics
PVC
Weatherability, Good impact, Water resistance
Environmental, Corrosion
Outdoor drains, Pools
PS/HIPS
Economical, Impact, Stiffness
Moderate Chemicals
Disposable housings