Highly crystalline polymers are rigid, high melting, and less affected by solvent penetration. Crystallinity makes a polymers strong, but also lowers their impact resistance. As an example, samples of polyethylene prepared under high pressure (5000 atm) have high crystallinities (95 – 99%) but are extremely brittle.
Small molecules and ions form a three-dimensional lattice with an extended regular structure that makes large crystals possible.
We usually describe such lattices with a unit cell – the smallest repeating unit in the lattice . In the case of NaCl, the unit cell is said to be face-centered cubic.
Polymer molecules are very large so it might seem that they could not pack together regularly and form a crystal. It now is known that regular polymers may form lamellar (plate-like) crystals with a thickness of 10 to 20 nm in which the parallel chains are perpendicular to the face of the crystals.
Pros
- Good Strength
- Good Flexibility
- Good High Temperature Performance
- Good Chemical Resistance
Cons
- High Shrinkage. Warp
- Smaller Processing Window
- Poor Impact
- Good Memory (For Living Hinges)
- Good Creep Resistance
- Not Usually Solvent Bondable or Paintable
Specifications
Advantages
Disadvantages
Polymer Family
Some Typical Applications
PEEK
Extreme chemical resistance, Wear, Stength
High cost
Wear plates, Semiconductor
LCP
Very fast flowing
Hot Water
Electronic/Electric connectors
PPS
Inherently FR, High Temperature
Nitric acid
Electronics, Reflectors
PPA
Low water absorption, Good strength
Phenols, Some acids
Electronics, Industrial, Cooling systems
PET
Appearance, Stiffness, Creep resistance
Sterilization, Hot water
Engine components, Appliance housings
PBT
Appearance, Moldability, Chemical resistance
Sterilization, Hot water
Connectors, Relays, Housings
NYLON
Fatigue resistance, Scuff resistance
Sodium Hydroxide, Salts
Cable ties, Velcro, Auto
POM
Snap-fits, Wear, Critical tolerances
Fumes, Tool corrosion
Clips, Knobs, Gears
PMP
Transparency, Chemical resistance
UV exposure, Chlorine
Labware, Cookware
PP
Living hinges, Flexible, Chemical resistant
Nitric acid, Warp, Low temperature
Consumer, Disposables
HDPE
Semi-rigid, Low temperature impact, Chemical resistance
Nitric acid, Acetone
Lids, Handles, Containers
LLDPE
Flexible, Low temperature impact, Chemical resistance
Nitric acid, Acetone
Lids, Handles, Containers
LDPE
Very Flexible, Low temperature impact, Chemical resistance
Nitric acid, Acetone
Lids, Handles, Containers